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Trapped Key Loading Dock Safety System
Protect your Dock Workers.
Prevent Unscheduled Truck Departure with the DSS Trapped Key Loading Dock Safety System.
OSHA reported that about 4,800 loading dock accidents (annually) are due to a lift truck running off the loading dock. Many times near misses are not even reported.
The problem of unauthorized truck departures at a dock during loading or unloading of trailers is obviously a very dangerous reality for many companies.

Ease of Use
The DSS is an Engineered Control System that forces a safe sequence of actions to be followed. It therefore eliminates human-error and the need for written procedures.

Versatility
The DSS system works for all vehicle types. The DSS can also interlock with other existing dock safety products such as dock levelers, dock restraints, traffic lights, etc.
Reliability
The DSS is an engineered control that utilizes the braking system of the trailer as the restraint. When the air is released from the trailer's brake line, the mechanical brakes automatically engage. Applying the DSS SGL keeps the brakes locked until loading/unloading is complete.
Fast Installation
The DSS kit makes mounting and wiring a simple task. Its fast installation allows for minimum site disruption and downtime.

Safety
Cost effective protection for personnel at loading docks.
Conform to Government Standards
The DSS ensures you meet government safety regulations without wheel chocks or restraints.

OSHA's wheel-chocking requirement for commercial vehicles as defined by FMSCA's wheel-chocking regulation are preempted by FMSCA's braking regulation. See [29 CFR 1910.178 (k)(1)], [49 U.S.C. 31132] and [49 CFR Part 393], respectively.
Step 1
Lock the Trailer Brakes

The SGL is the cornerstone to the DSS system. This patented design will only allow the key to release once the SGL is applied to trailer Glad Hand coupling.
Once the SGL is locked on it ensures that the trailer brakes are applied, preventing unscheduled departures. Only then can the large heavy duty DSS key be released.
Step 2
Open the Loading Dock Door

Option A - Outdoor Automatic Solution
The key released from the SGL in Step 1 is inserted into the DSS Control Panel (SCP). This sends an electrical signal to unlock the dock door and to internal and external traffic lights that provide clear communication to the truck driver and your dock workers.
Solutions available for power and manual doors.

Option B - Manual Indoor Solution
The key released from the SGL in Step 1 is brought inside and inserted into a mechanical lock (SMDL) that directly unlocks the door.
An additional option is to add electrical contacts to the mechanical lock (SMDL- E1). The contacts can be used to switch traffic lights, lockout motor controls for power doors and/or interlock powered dock levelers.
Step 3
Safely Load/Unload & Depart

While the door is open the key is trapped
...in the SCP if Step 2 - Option A
...in the SMDL if Step 2 - Option B.
The key cannot be released until the dock door is closed, loading has finished and most importantly, after the dock workers are safe.
Now that the door is closed and the key is free, the key can be taken to the trailer to remove the SGL lock from the brake line. Once removed, the truck may safely depart.

The average price for the Omron STI Trapped Key Loading Dock Safety System


Automatic or powered door kit $3,145.00 (Ea.)
Manual door kit $3,969.00 (Ea.)
Open Bay Door Kit $1,500.00 (Ea.)
Typical installation for any of the kits is about $1,200.00 per door
Prices exclude travel and travel related expenses (If needed)

Documents

Type

Size

Doc#

Overview Brochure

pdf 456k

Product Catalog

pdf 884k

DSS-MD Manual

pdf 1.1MB

DSS-PD Manual

pdf 1.2MB


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OMRON
Scientific Technologies, Inc.
6550 Dumbarton Circle
Fremont, CA 94555 USA
Tel: 888-510-4357
Tel: 510-608-3400
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